Product Designation System
NAC-SUP-XXX | NAC = New Age Corporation | SUP = Suspended Pipe Hanger | XXX = Sequential size designation
Complete Technical Specifications
| Specification | Details | Specification | Details |
| Material (Clamp) | Mild Steel (ES 138 / A36) | Construction | Two-piece clamp with EPDM insert |
| Lining Material | EPDM high-density rubber | Pipe Size Range | DN15 to DN200 (½” to 8″) |
| Finish Options | Electro-Galv / Hot-Dip / Plain | Operating Temp | -20°C to +110°C |
| Mounting Method | Threaded rod (M8, M10) | Noise Reduction | Up to 18 dB |
| Rod Connection | Top-mounted threaded bore | Side Screw | M6 (all sizes) |
| Installation | Before or after pipe placement | Standards | Egyptian Code / MSS SP-58 |
Load Capacity & Support Spacing Guidelines
The following load capacities are based on a 3:1 safety factor for suspended horizontal piping using proper threaded rod and ceiling anchors in concrete.
| Product Code | Pipe Size | Pipe OD Range (mm) | Max Load | Max Spacing | Rod Size | Side Screw |
| NAC-SUP101 | ½” (DN15) | 20–25 mm | 460 kg | 2.5 m | M8 | M6 |
| NAC-SUP102 | ¾” (DN20) | 26–30 mm | 460 kg | 2.5 m | M8 | M6 |
| NAC-SUP103 | 1″ (DN25) | 32–36 mm | 460 kg | 2.8 m | M8 | M6 |
| NAC-SUP104 | 1¼” (DN32) | 38–43 mm | 460 kg | 3.0 m | M8 | M6 |
| NAC-SUP105 | 1½” (DN40) | 47–51 mm | 460 kg | 3.0 m | M8 | M6 |
| NAC-SUP106 | 2″ (DN50) | 60–64 mm | 460 kg | 3.0 m | M10 | M6 |
| NAC-SUP107 | 2½” (DN65) | 74–80 mm | 570 kg | 3.2 m | M10 | M6 |
| NAC-SUP108 | 3″ (DN80) | 82–92 mm | 570 kg | 3.5 m | M10 | M6 |
| NAC-SUP109 | 4″ (DN100) | 113–118 mm | 600 kg | 3.5 m | M10 | M6 |
| NAC-SUP110 | 6″ (DN150) | 168–172 mm | 600 kg | 3.5 m | M10 | M6 |
| NAC-SUP111 | 8″ (DN200) | 215–220 mm | 950 kg | 3.8 m | M10 | M6 |
Note: Spacing may vary based on fluid density, insulation weight, and code requirements. Consult Egyptian Mechanical Code Section 305 for water-filled systems. For steam or high-temperature applications, contact engineering team for guidance.
Dimensional Specifications
| Code | Pipe Size | Clamp OD (mm) | Clamp Width (mm) | EPDM Thickness | Weight (approx) |
| NAC-SUP101 | ½” (DN15) | 26–30 | 40 | 3 mm | 280 g |
| NAC-SUP102 | ¾” (DN20) | 32–36 | 45 | 3 mm | 320 g |
| NAC-SUP103 | 1″ (DN25) | 38–42 | 50 | 3 mm | 380 g |
| NAC-SUP104 | 1¼” (DN32) | 44–48 | 55 | 3 mm | 450 g |
| NAC-SUP105 | 1½” (DN40) | 52–56 | 60 | 4 mm | 520 g |
| NAC-SUP106 | 2″ (DN50) | 66–70 | 70 | 4 mm | 680 g |
| NAC-SUP107 | 2½” (DN65) | 80–86 | 80 | 4 mm | 820 g |
| NAC-SUP108 | 3″ (DN80) | 94–100 | 90 | 4 mm | 1.1 kg |
| NAC-SUP109 | 4″ (DN100) | 120–126 | 110 | 5 mm | 1.6 kg |
| NAC-SUP110 | 6″ (DN150) | 176–182 | 160 | 5 mm | 2.8 kg |
| NAC-SUP111 | 8″ (DN200) | 224–230 | 200 | 5 mm | 4.2 kg |
Material & Finish Specifications
Steel Clamp Body
| Finish Type | Coating Specification | Recommended Application |
| Electro-Galvanized (EG) | 12–25 μm per ASTM B633 | Indoor mechanical rooms, dry environments |
| Hot-Dip Galvanized (HDG) | ≥55 μm per ASTM A153 | High-humidity areas, coastal zones, outdoor-exposed piping |
| Plain (Uncoated) | No coating | Paint-ready or controlled environments |
EPDM Lining Specification
- Material: EPDM (Ethylene Propylene Diene Monomer) high-density rubber
- Hardness: 65 ± 5 Shore A
- Temperature Range: -20°C to +110°C
- Properties: Water-resistant, ozone-resistant, thermal expansion-tolerant
- Function: Vibration damping, noise reduction (up to 18 dB), anti-galvanic protection
- Standards: ASTM D2000 compliant
Suspended Support Application
The Pipe Hanger with Lining is specifically designed for overhead horizontal piping systems, providing:
Primary Functions
- Carries full suspended pipe weight plus fluid load via threaded rod connection
- Eliminates metal-to-metal contact between clamp and pipe surface
- Controls vibration transfer from pumps, chillers, and thermal expansion
- Maintains continuous linear pipe alignment across long suspended runs
Key Performance Benefits
- Noise Reduction: Up to 18 dB reduction in structure-borne vibration noise
- Pipe Protection: EPDM lining prevents surface scoring, corrosion, and insulation damage
- Thermal Flexibility: Rubber remains flexible during temperature cycling (-20°C to +110°C)
- Installation Flexibility: Can be installed before or after pipe is in place (open clamp design)
Typical Installation Locations
- Ceiling-mounted horizontal distribution mains
- Long-span HVAC chilled water and hot water lines
- Plumbing risers transitioning to horizontal branches
- Fire protection sprinkler mains and standpipe feeds
- Equipment room overhead piping and condensate drains
Application Selection Guide
| System | Typical Use | Recommended Sizes | Finish | Critical Feature |
| HVAC Chilled Water | Ceiling-mounted distribution | DN50–DN150 | Hot-Dip Galvanized | Prevents condensation corrosion |
| HVAC Hot Water | Heating system mains | DN40–DN100 | Hot-Dip Galvanized | Thermal expansion isolation |
| Fire Protection | Sprinkler mains, standpipes | DN65–DN200 | Hot-Dip Galvanized | High load capacity, reliable grip |
| Plumbing (Cold) | Potable water distribution | DN25–DN65 | Electro-Galvanized | Acoustic comfort in occupied spaces |
| Plumbing (Drainage) | Ceiling-mounted drain lines | DN50–DN100 | Electro-Galvanized | Noise control during discharge |
| Process Piping | Equipment rooms, plant areas | DN25–DN80 | Hot-Dip Galvanized | Vibration isolation from pumps |
Installation Requirements
Pre-Installation Checklist
- Calculate total pipe weight: (pipe + insulation + fluid) × length between supports
- Verify ceiling anchor capacity: minimum 3× calculated load per support point
- Select proper rod size per load table (M8 for light loads, M10 for heavy)
- Ensure EPDM temperature rating matches system operating temperature
- Confirm clamp size accommodates pipe OD including any coating or tape
Installation Procedure
- Install ceiling anchor and threaded rod
Use concrete expansion anchors (5 MPa minimum substrate strength) or beam clamps rated for load
Rod length = ceiling height to pipe centerline + adjustment allowance
- Prepare pipe hanger assembly
Open clamp by removing side screw (M6)
Inspect EPDM lining for damage or contamination
Verify rod thread engagement (minimum 3 full threads into top bore)
- Position pipe in clamp
Lift pipe into position or open clamp around existing pipe
Center pipe in EPDM lining channel – ensure full 360° contact
- Close and secure clamp
Align clamp halves and insert M6 side screw
Tighten gradually in stages to avoid deforming EPDM lining
Recommended torque: 8–10 Nm for M6 side screw
CRITICAL: Do not overtighten – rubber should compress slightly but not extrude
- Verify alignment and load distribution
Check pipe alignment with laser level or string line
Adjust threaded rod length if needed for proper elevation
Confirm spacing matches design (see load capacity table)
Verify no pipe sag between support points
Why Specify New Age Pipe Hangers with Lining?
| Advantage | Benefit to Your Project |
| Integrated EPDM Lining | Factory-installed rubber eliminates field cutting, ensures consistent performance across all hangers |
| 18 dB Noise Reduction | Meets acoustic comfort requirements in hospitals, hotels, offices without additional treatments |
| High Load Capacity | Up to 950 kg per support point – handles heavy fire protection mains and fully-flooded lines |
| Wide Temperature Range | -20°C to +110°C – suitable for chilled water, hot water, and ambient plumbing systems |
| Flexible Installation | Open-clamp design allows installation on existing piping without disassembly |
| 100% Egyptian Manufacturing | 3–7 day delivery (Cairo/Giza), local technical support, competitive pricing vs. imports |
| Certified Galvanization | Long service life in humid mechanical rooms and coastal environments |
Product Comparison: When to Use Each Support Type
| Feature | Pipe Hanger w/ Lining | Half Saddle | Light Saddle |
| Mounting | Ceiling (suspended) | Wall (vertical only) | Wall OR ceiling |
| Load Range | 460–950 kg | 35–350 kg | 25–192 kg |
| Vibration Isolation | ✓ EPDM lining | ✗ Metal contact | ✗ Metal contact |
| Noise Reduction | Up to 18 dB | None | None |
| Typical Use | Long horizontal runs, HVAC mains | Wall risers, vertical distribution | Light branch lines, conduit |
| Pipe Size Range | DN15–DN200 | DN15–DN150 | DN15–DN100 |
Standards & Certifications
- ✓ Egyptian Mechanical Code – Suspended support spacing, load calculations, hanger selection
- ✓ MSS SP-58 – Pipe hanger types and geometry equivalence
- ✓ ASTM B633 – Electro-Galvanized coating specification (12–25 μm)
- ✓ ASTM A153 – Hot-Dip Galvanized coating specification (≥55 μm)
- ✓ ASTM D2000 – EPDM rubber material specification
- ✓ Egyptian Standard ES 138 – Mild steel material classification (equivalent to ASTM A36)
- ✓ ISO 9001:2015 – Quality management system certification
Engineering Support
Technical Assistance:
- Load calculation verification (pipe weight + fluid + insulation)
- Support spacing recommendations per system type and code
- Rod size selection and ceiling anchor specification
- Acoustic performance calculations for noise-sensitive areas
- Thermal expansion analysis and hanger placement
- On-site installation guidance and troubleshooting
Response Time: Technical queries answered within 24 hours
After-Sales Support: Product issue resolution, installation assistance, fast replacement for defects
Custom Solutions: Special sizes, finishes, or EPDM grades available for unique project requirements
Support Limitations & Alternative Products
When NOT to Use Pipe Hanger with Lining
❌ Steam lines above 110°C (EPDM temperature limit)
❌ Vertical riser support (designed for horizontal suspended loads only)
❌ Direct wall mounting (requires ceiling/overhead structure)
❌ Oil or chemical exposure (EPDM may degrade – consult for alternatives)
Recommended Alternatives
For applications beyond this product’s scope:
- Wall-mounted risers: Use Half Saddle (NAC-HS) or Light Saddle (NAC-LS)
- High-temperature steam: Use unlined clamp hangers with insulation shields
- Adjustable height support: Use clevis-type pipe hangers with threaded rod
- Seismic-rated installations: Add sway bracing per local code requirements
Trusted on Major Projects
New Age Pipe Hangers with Lining are specified across Egypt’s most demanding infrastructure:
- New Administrative Capital – Government district HVAC distribution
- Opera House Complex – Acoustic-sensitive mechanical systems
- Military Complex Projects – Fire protection and plumbing mains
- New Giza Development – High-rise chilled water distribution
- Upper Egypt Hospitals – Medical facility plumbing and HVAC
- Industrial Plants – Process piping in manufacturing facilities
Trusted by leading contractors: Orascom Construction, Hassan Allam Holding, Arab Contractors
NEW AGE
Supporting What Builds the Future
100% Egyptian Manufacturing | ISO 9001:2015 Certified | Trusted by Egypt’s Top Contractors
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