Hex-Nuts-Bolts-and-Washer

Complete Fastening Set for MEP Assemblies

Engineered for Execution – Made in Egypt

The foundation trio that holds everything together. Precision-manufactured, properly matched, and performance-tested. Because no MEP system is stronger than its weakest fastener.

Download PDF

Technical Specifications

Feature Details
Material Options Grade 4.6 Mild Steel, Grade 8.8 Carbon Steel
Size Range M6 to M16 (M20 available on request)
Finish Options Electro-Galvanized (12-25μm), Hot-Dip Galvanized (55μm min), Plain
Standards Compliance DIN 933/ISO 4017 (Bolts), DIN 934 (Nuts), DIN 125/9021 (Washers)
Thread Specification Coarse pitch (standard), Class 6g tolerance
Temperature Rating -40°C to +120°C (standard applications)
Corrosion Resistance 720 hours salt spray (galvanized finish)
Quality Grade Industrial Grade – Egyptian Code compliant

Product Range & Load Capacities

Grade 4.6 (Standard Duty)

Size Tensile Strength Proof Load Working Load* Recommended Torque Standard Lengths (mm)
M6 240 N/mm² 2.8 kN 1.4 kN 6-8 Nm 20, 25, 30, 40, 50
M8 240 N/mm² 5.0 kN 2.5 kN 15-20 Nm 25, 30, 40, 50, 60
M10 240 N/mm² 7.7 kN 3.9 kN 30-40 Nm 30, 40, 50, 60, 80
M12 240 N/mm² 11.2 kN 5.6 kN 50-70 Nm 40, 50, 60, 80, 100
M16 240 N/mm² 20.1 kN 10.1 kN 120-160 Nm 50, 60, 80, 100, 120

Grade 8.8 (High Strength)

Size Tensile Strength Proof Load Working Load* Recommended Torque Standard Lengths (mm)
M6 800 N/mm² 9.4 kN 4.7 kN 8-10 Nm 20, 25, 30, 40, 50
M8 800 N/mm² 16.6 kN 8.3 kN 20-25 Nm 25, 30, 40, 50, 60
M10 800 N/mm² 25.8 kN 12.9 kN 40-50 Nm 30, 40, 50, 60, 80
M12 800 N/mm² 37.2 kN 18.6 kN 70-90 Nm 40, 50, 60, 80, 100
M16 800 N/mm² 66.9 kN 33.5 kN 160-200 Nm 50, 60, 80, 100, 120

*Working loads based on 2:1 safety factor. Custom lengths up to 200mm available.

Component Specifications

Hex Bolts (DIN 933/ISO 4017)

  • Head Design: Full hex head with chamfered edges
  • Thread Engagement: Minimum 1.5x diameter for full strength
  • Surface Quality: Class A (smooth finish, no defects)

Hex Nuts (DIN 934)

  • Height: Standard height (0.8x diameter)
  • Thread Tolerance: Class 6H (precision fit)
  • Chamfer: 30° chamfer on both faces

Flat Washers (DIN 125/9021)

  • Type Options: DIN 125 (standard), DIN 9021 (large OD for soft materials)
  • Load Distribution: Minimum 3x bolt diameter contact area
  • Thickness: Proportional to bolt diameter for optimal load transfer

Why New Age Complete Fastening Sets?

Matched Component System
Every bolt, nut, and washer manufactured to work as an integrated system. Consistent material grades, finish thickness, and dimensional tolerances eliminate compatibility issues.

Egyptian-Made Precision Manufacturing
Produced at our Abu Rawash facility using automated threading and heat treatment processes. Quality control testing ensures every fastener meets specified load requirements.

Structural Engineering Certified
Load-tested per international standards with documented proof loads and working capacities. Engineers receive the technical data needed for structural calculations and permit submissions.

Professional Grade Galvanization
In-house electro-galvanizing and hot-dip galvanizing processes provide consistent coating thickness and corrosion protection exceeding 720-hour salt spray requirements.

Complete Technical Support
Engineering assistance for fastener selection, load calculations, and installation procedures. We help specify the right grade and size for your specific application requirements.

Project-Proven Reliability
Trusted by Egypt’s leading contractors and consultants in high-profile installations where fastener failure is not an option.

Primary Applications

Pipe Support Systems
Securing clevis hangers, U-bolts, and riser clamps to structural supports. Grade 8.8 recommended for critical firefighting system applications.

Equipment Mounting
HVAC units, electrical panels, and mechanical equipment mounting to concrete pads and steel structures. Complete sets ensure proper load distribution.

Structural Connections
Connecting MEP support channels, cable trays, and equipment brackets. High-strength grades for seismic and wind load requirements.

Concrete Embedment Applications
Used with drop-in anchors and cast-in-place inserts for overhead installations. Proper washer selection prevents concrete bearing failure.

Material Selection Guide

Grade 4.6 Applications

  • Recommended for: Standard HVAC supports, non-critical connections, interior applications
  • Environmental: Dry indoor conditions, minimal vibration
  • Load Requirements: Light to moderate structural loads

Grade 8.8 Applications

  • Recommended for: Fire protection systems, seismic zones, exterior installations
  • Environmental: High humidity, temperature cycling, dynamic loads
  • Load Requirements: Critical structural connections, code-required strength

Finish Selection Guide

  • Plain: Indoor dry applications, painted after installation
  • Electro-Galvanized: Standard corrosion protection, most MEP applications
  • Hot-Dip Galvanized: Exterior, high humidity, or aggressive environments

Installation Requirements & Procedures

Pre-Installation Verification

  • Confirm bolt grade matches design requirements
  • Verify thread engagement length (minimum 1.5x diameter)
  • Check washer type and size compatibility
  • Ensure proper clearance for tool access

Professional Installation Steps

  1. Thread Inspection: Verify clean, undamaged threads on bolt and nut
  2. Washer Placement: Install flat washer under bolt head and nut
  3. Initial Assembly: Hand-tighten to eliminate gaps
  4. Torque Application: Tighten to specified torque using calibrated tools
  5. Final Verification: Inspect for proper thread engagement and load transfer

Critical Installation Notes

  • Lubrication: Use appropriate thread lubricant for galvanized fasteners
  • Torque Sequence: For multiple-bolt connections, tighten in crossing pattern
  • Re-torque: Check torque values after initial loading period
  • Documentation: Record installation torque values for quality records

Quality Control & Certifications

Manufacturing Standards

  • Material Certification: Mill test certificates for all steel grades
  • Dimensional Inspection: 100% thread gauge verification
  • Load Testing: Random sampling with proof load verification
  • Surface Quality: Visual and coating thickness inspection

Available Documentation

  • Material Certificates: Chemical composition and mechanical properties
  • Test Reports: Load capacity verification and coating analysis
  • Dimension Reports: Thread pitch, head dimensions, washer specifications
  • Compliance Certificates: DIN/ISO standard conformance verification

Traceability System

  • Batch Tracking: Full traceability from raw material to finished product
  • Quality Records: Manufacturing parameters and inspection results
  • Packaging Identification: Clear marking with grade, size, and lot numbers

Packaging & Ordering Information

Standard Packaging

  • Small Quantities: 25-100 pieces per box with component separation
  • Bulk Packaging: 500-1000 pieces in industrial containers
  • Project Kits: Custom packaging with specified quantities per assembly

Ordering Specifications

  • Example: NAC-HEX-M10x50-8.8-HDG (M10 diameter, 50mm length, Grade 8.8, Hot-Dip Galvanized)
  • Minimum Order: 100 pieces per size/grade combination
  • Lead Time: Standard sizes available from stock, custom specifications 7-10 days

Major Project Applications

Egyptian Opera House – HVAC equipment mounting and pipe supports
New Capital Infrastructure – Structural MEP connections across multiple phases
Military Complex Facilities – High-security installations with seismic requirements
Upper Egypt Smart Cities – Commercial building MEP systems
Healthcare Facilities – Critical system connections with code compliance
Industrial Projects – Heavy-duty equipment mounting and process piping

Contractor Testimonials
“Complete sets eliminate field headaches. Everything matches, everything fits.” – Project Manager, Hassan Allam Construction

Engineering Approvals
Specified and approved by Egypt’s top MEP consulting firms for structural and mechanical applications.

Technical Support & Engineering Services

Design Assistance

  • Load Calculations: Fastener selection based on applied loads and safety factors
  • Material Selection: Grade and finish recommendations for specific environments
  • Installation Specifications: Torque requirements and installation procedures
  • Custom Solutions: Non-standard lengths, grades, or finishes for special applications

Field Support Services

  • Installation Training: On-site instruction for proper installation techniques
  • Quality Inspection: Verification of installation procedures and torque values
  • Technical Troubleshooting: Resolution of installation or performance issues
  • Documentation Support: Test reports and certifications for project submittals

المراجعات

لا توجد مراجعات بعد.

كن أول من يقيم “Hex-Nuts-Bolts-and-Washer”

لن يتم نشر عنوان بريدك الإلكتروني. الحقول الإلزامية مشار إليها بـ *

المراجعات

لا توجد مراجعات بعد.

كن أول من يقيم “Hex-Nuts-Bolts-and-Washer”

لن يتم نشر عنوان بريدك الإلكتروني. الحقول الإلزامية مشار إليها بـ *